China Hot selling Sintered Alloy Iron/Copper-Iron CNC Machinery Auto Car Motorcycle Electrical Tools Textile Engine Gearbox Transmission Reducer Flexible Shaft Jaw Coupling

Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

fluid coupling

Suitability of Oil Couplings for High-Temperature Environments

Oil couplings are generally suitable for applications involving high-temperature environments, provided certain considerations are taken into account:

  • Oil Selection: Choose an oil with a high temperature resistance and appropriate viscosity for the anticipated operating temperature range.
  • Oil Degradation: High temperatures can accelerate oil degradation, so regular oil analysis and maintenance are essential to monitor and replace degraded oil.
  • Sealing and Contamination: Ensure the coupling is properly sealed to prevent oil leakage and contamination, which can lead to overheating.
  • Material Compatibility: Verify that the materials used in the coupling can withstand the elevated temperatures without compromising structural integrity.
  • Cooling Methods: Consider implementing cooling mechanisms, such as forced air or cooling jackets, to dissipate excess heat.
  • Operating Conditions: Evaluate the duration and frequency of high-temperature operation and factor in any temperature fluctuations.

When appropriately designed, maintained, and monitored, oil couplings can effectively operate in high-temperature environments, providing reliable power transmission and torque conversion.

fluid coupling

Industry Standards and Guidelines for Oil Couplings

While there are no specific industry standards or guidelines exclusively dedicated to oil couplings, their design and usage often fall within broader standards related to mechanical power transmission components. Some relevant standards include:

  • ISO Standards: International Organization for Standardization (ISO) standards, such as ISO 9001 for quality management systems and ISO 14691 for industrial fans, provide general guidelines that may apply to oil coupling manufacturers.
  • AGMA Standards: The American Gear Manufacturers Association (AGMA) produces standards related to various types of mechanical power transmission equipment, which could encompass aspects of oil coupling design and manufacturing.
  • API Standards: The American Petroleum Institute (API) develops standards for equipment used in the oil and gas industry, which may include guidelines for components like oil couplings.

Additionally, manufacturers and users of oil couplings should follow best practices, engineering principles, and guidelines for lubrication and maintenance to ensure optimal performance and longevity of the coupling.

fluid coupling

Challenges from Improper Oil Coupling Maintenance and Avoidance

Improper maintenance of oil couplings can lead to various challenges that affect performance, efficiency, and the overall lifespan of the machinery. Here’s how to avoid these challenges:

Oil Contamination: If contaminants like dirt, water, or foreign particles enter the oil, it can compromise the lubrication and cause excessive wear. Regularly inspect and change the oil according to manufacturer recommendations to prevent contamination.

Insufficient Lubrication: Inadequate oil levels or improper oil viscosity can lead to insufficient lubrication. Monitor oil levels and choose the right oil viscosity as per manufacturer guidelines to ensure proper lubrication.

Overheating: Operating an oil coupling at high temperatures without proper cooling mechanisms can cause the oil to break down, leading to reduced lubrication properties and potential damage. Implement cooling systems if necessary and monitor operating temperatures closely.

Oil Degradation: Over time, oil can degrade due to oxidation, thermal stress, and chemical reactions. Regularly check oil condition and replace it if signs of degradation are detected. Scheduled oil analysis can help predict oil degradation and replacement times.

Incorrect Oil Selection: Using the wrong type of oil with improper viscosity and properties can affect coupling performance. Always refer to manufacturer guidelines and recommendations for selecting the right oil for your specific coupling.

Infrequent Inspections: Lack of regular inspections can result in undetected issues, leading to potential failures. Implement a regular inspection schedule to identify any signs of wear, leaks, or other problems early on.

Ignoring Manufacturer Recommendations: Manufacturers often provide maintenance guidelines for their specific oil couplings. Ignoring these recommendations can lead to suboptimal performance and premature wear. Always follow the manufacturer’s maintenance instructions and recommended intervals.

Improper Installation: Incorrect installation can lead to misalignment, poor engagement, and premature wear. Follow proper installation procedures and ensure accurate alignment to prevent these issues.

Lack of Training: Inadequate operator training can result in improper oil coupling maintenance. Provide proper training to operators and maintenance personnel to ensure they understand the coupling’s requirements and maintenance procedures.

By addressing these challenges through regular maintenance, following manufacturer guidelines, and implementing best practices, you can ensure the optimal performance and longevity of your oil couplings and the machinery they are a part of.

China Hot selling Sintered Alloy Iron/Copper-Iron CNC Machinery Auto Car Motorcycle Electrical Tools Textile Engine Gearbox Transmission Reducer Flexible Shaft Jaw Coupling  China Hot selling Sintered Alloy Iron/Copper-Iron CNC Machinery Auto Car Motorcycle Electrical Tools Textile Engine Gearbox Transmission Reducer Flexible Shaft Jaw Coupling
editor by CX 2024-05-09

Comments

Leave a Reply

Your email address will not be published. Required fields are marked *